ENGINEERING

Engineering and customized projects

Most projects include an element of customization– which we believe cannot be avoided. Here is an example of a typical system solution, where the customer has two bigbag discharge stations, a multi-micro-dosing of three different small components and a bag tipping unit. The conveying is in a vacuum string into two receiver cyclones. It should be mention that the customer in this project was a food producer and that considerations about hygiene played an important role.

The bigbag discharge unit feeds into the vacuum string via a rotary valve. Alternatively, in many cases, if a more accurate dosing is desired, a screw would be used.
The bigbag discharger is equipped with a rubber diaphragm (in this case of EPDM-rubber as the customer was a food producer). Through this diaphragm the bigbag’s nozzle ends tightly, thereby avoiding dust emission into the room. Moreover, it is cheaper to produce than a stainless-steel plate.

The small component weight is placed at the far left of the platform and is used for the components that are delivered in bags and only make up a small fraction of the batch. This is a unique solution, developed by TEKFA and sold all over the world. In this sanitary solution it is equipped with special nylon bearings. Nylon does not rust and therefore there is no risk of contamination.

The tipping unit is designed so that cleaning can be done all the way around when cleaning on the inside. The disadvantage is of course, that the tipping unit thereby is dimensioned a little smaller than one would do under other circumstances.

The cyclones at the far right was also customized. Usually the filter is placed at the top of a cyclone. A regular filter flush with compressed air, i.e. the powder from the filter is flushed off at the top and falls down into the bottom of the cyclone). With this customer, who produces baby food, there could be no risk of filter residue entering the material. Therefore, the filter is placed at the far left, from which there are discharge to a bigbag.

The facility has, of course, also got a control unit, which is not shown in the drawing. Tekfa provided both control and the last important component: software.

Test center

In TEKFA we have numerous test facilities, where we under different conditions can test our customer's powders and granulates. The test center include a vacuum transportation facility, a dense phase transportation facility (probably the biggest and most advanced in the Nordic countries) and different screw and vibration feeder solutions for transport and dosing.

Moreover, TEKFA has since its start in 1975 build an extensive database of previously tested products. This is a significant part of any project, as one otherwise easily can end up mis-engineering a solution.

Contact us on +45 86 94 67 00 if you want to discuss your future projects.

Certificates

TEKFA delivers process equipment for use in the food industry in compliance with Danish and European legislation, including EHEDG standards, ISO 9001 and Regulation EC 1935/2004. In addition, we deliver production facilities in compliance with the ATEX 2014/34/EU directive. All our daily processes and work rest on the framework of our internal quality manual, which was written in accordance with ISO standards.

TEKFA is registered at the Danish regional food authority as an importer and manufacturer of materials/articles intended for contact with food as described in BEK 1356 about authorization and registration of food businesses etc. TEKFA has been awarded an Elite Smiley from the Danish Environment and Food Administration.

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